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PERMANENT MONITORING
(Calms PM)

For complete control over compressed air systems. One box, Complete Control. Monitoring, remote managing, alarming, and reporting. Data is updating real time and is stored online via cloud and is Fully integratable with any sensor, software or compressor.

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Features:

  • Can connect to almost any compressor and sensor
  • WEB based application management system
  • Measuring datalogger for compressed air system detail analysis
  • Energy management – Specific Power, M/T, CuSUM analysis
  • Detail Analysis of Compressed Air System with Report, done after customer confirmation based on Auto generated Warning of poor efficiency with potential savingscalculation compared to best in class efficiency from CALMS Knowledge Database 
  • SIMULATIONS
  • Multiple data export options (CSV, XML), and easy online printing
  • Built-in web browser
  • Automated Monthly Reports send on Emails
  • Alarms&Warnings Email or SMS notification with stored Analysis data
  • Multiple access for end users and experienced CA service providers
  • Remote software upgrade capability
  • Dual system PLC and PC Windows CE operating system
  • EtherCAT (ethernet or optic)
  • GPRS cellular modem 3G / 4G
  • No need for local operator panels – access from anywhere with tablet or smartphone
  • Benefits:

  • Save on energy costs
  • Improve your energy efficiency
  • Save your time and improve the organization
  • Distribute costs in relation to actual consumption
  • Improve the reliability of your equipment
  • Improve forecast of energy consumption
  • Improve your environmental image
  • Improve the investment process (energy equipment)
  • ISO 50001:2011, Energy management systems compliant
  • DescriptionCalms PM
    s-PLC ControllerProcessor 32 bit, 400Mhz Flash Memory microSD 1GB Internal Memory 64 MB RAM
    ProtocolReal-time Ethernet, ADS TCP, Modbus TCP, TCP/IP, UDP/IP, EA
    Interface1x Ethernet 10/100Mbit/s 1x USB
    Bus Interface2 x RJ 45 switched EtherCAT module
    UPS1-second UPS (for 1 MB persistent data)
    WEB
    management
    Yes
    VisualizationYes
    Logging Interval1 sec
    BOX to Internet Upload interval5 min
    Data Storagemin 8GB
    DescriptionCalms PM
    Memory modesmin 1GB
    CommunicationLTE 4G
    Operating Range-20 - +50C
    Power Supply110- 220Vac 50-60Hz
    SizeH 16 x W 20 x L 30 cmH 6.3 x W 7.8 x L 11.8 Inches
    Weight4,2 kg ( 9,2 lbs)
    MaterialsEnclosure: Metal
    MountingMast or wall mounting
    EMCEN 61000-6-2/EN 61000-6-4
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    FLOW CONTROLLER
    (Calms CFC)

    Controls the air flow and pressure being delivered to the system, thereby reducing artificial demand in the plant. CFC is based on flow control valves used with CALMS CAL-PM-x box for regulation and online optimization purpose.

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    Features:

  • Ensures low and constant (stable) air pressure different for each production line
  • Quiet operation noise level (quiet operation)
  • Programmable pressure setpoints schedules for multiple CFC valves
  • Easy to install as many as you need for multiple production lines
  • Sending data packages every minute with sample rate 5 sec - scope function 1 sec
  • Comperhensive scope (Pressure, Flow, Temperature, Vibration, Current, Power, Dewpoint, particles and other 4-20mA sensors) can be connected to device;
  • Bi-directional also as back-pressure controller
  • General alarm output–>Alarm relay output can be used for real time signaling;
  • EMCS-Integrated system controller for regulation of compressors, dryers and all other CAS equipment;
  • All CFC valves come with flow calibration option
  • Control of high differential pressures with small actuators
  • No dry air needed for operation
  • SOV (Shut Off Valves)
  • Flexible & Multiple devices for each compressor room connected to the same system
  • Can be integrated into customer SCADA system;
  • Automatic energy data analysis and reports
  • 3G/4G communication
  • Easy to use remote interface with remote access
  • Benefits:

  • Works with various compressor makes and models and types
  • Ensures LOW and constant (stable) air pressure different for each production line
  • Average SAVINGS 8%, possible savings 15% or more
  • Simplified electrical regulation valve with special designed disc valves
  • Isolates Supply side (Compressors) from Demand side (peaks)
  • Reduces unload period of compressors
  • Gain full control over your systems with minimal investment
  • May incorporate production schedules and IO signals from production
  • Can be integrated into plant SCADA systems
  • Can control PFCs and SOV, AUX equipment
  • Can help meet “IIoT” goals with remote monitoring
  • ModelDescriptionPipe DiameterDesign FlowDesign PressurePressure SP resolution
    mm / inchmm3 / MINBar / PSIBar / PSI
    CFC-50CALMS Flow Controller DN50 (2”) with CALMS online connection2-2510 / 1450.05 / 1
    CFC-65CALMS Flow Controller DN65 (2 ½”) with CALMS online connectionDN50 / 2"2-3410 / 1450.05 / 1
    CFC-80CALMS Flow Controller DN80 (3”) with CALMS online connectionDN80 / 3"5-4510 / 1450.08 / 1
    CFC-100CALMS Flow Controller DN100 (4”) with CALMS online connectionDN100 / 4"5-8910 / 1450.08 / 1
    CFC-150CALMS Flow Controller DN150 (6”) with CALMS online connectionDN150 / 6"5-12010 / 1450.08 / 1
    CFC-200CALMS Flow Controller DN200 (8”) with CALMS online connectionDN200 / 8"12-17710 / 1450.08 / 1

    AUDIT LOGGERS

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    (CAL EDGE-8)

    The device connects directly to CALMS web application which provides real-time access to data from any web browser for any end user and their service partner. It can be configured for the majority of compressors and sensors on the market.

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    Features:

  • Plug & Play device, remote monitoring /alarming/reporting/auditing, designed for compressed air systems
  • Web-based application for total compressed air management
  • Data logger for compressed air system provides readings for web-based detailed analysis and simulation tools – 1-sec sample rate
  • No need for local operator panels – access from anywhere with a tablet or smartphone
  • Connect with the config to almost any compressor and sensor
  • Benefits:

  • The easiest and cheapest solution for doing an air audit online with independent experts
  • Helps improve your energy efficiency
  • Save your time and improve the organization
  • Increases the reliability of your equipment
  • ISO 50001:2011, Energy management systems compliant.
  • DescriptionCAL-EDGE-8
    ProtocolMODBUS RTU, MODBUS TCP/IP, ADS, OPC UA, Database queries
    Interfaces1x 10/100 Ethernet adapter
    Analog Inputs 4-20mAx
    RS 485Standard: 1x
    Min logging Interval1 sec (configurable)
    Data StorageeMMC 8GB, optional SSD 256GB
    Operating Range0 – 50 C (32 F – 131 F)
    Antenna interfaceStandard SMA interface-antenna included
    SizeH 56 x W 125 x L 250 mm H 2.20 x W 4.92 x L 9.84 Inches
    Weight865 g /1,91 lb
    MaterialsEnclosure: Aluminium
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    (Cal EDGE-0)

    Remote data logger with 4G LTE connectivity to the cloud. The device connects directly to CALMS or any other energy management system, which provides real-time access to data from anywhere at anytime. It can be configured to a majority of compressors and sensors on the market. Supports compressed air and all other utilities(gas,air etc...)

    Download brochurearrow

    Features:

  • Plug & Play device, remote monitoring /alarming/reporting/auditing, designed for compressed air systems
  • Web-based application for total compressed air management
  • Data logger for compressed air system provides readings for web-based detailed analysis and simulation tools – 1-sec sample rate
  • No need for local operator panels – access from anywhere with a tablet or smartphone
  • Connect with the config to almost any compressor and sensor
  • Sensors inside the factory are connected to the CAL-EDGE-0 via MODBUS RS485. CAL-EDGE-0 is reading all values from sensors and sends them to the CALMS virtual cloud.All data inside the cloud will be sent to the CALMS platform, where data are shown. That allows you to analyze your compressed air system.

    Benefits:

  • The easiest and cheapest solution for doing an air audit online with independent experts
  • Helps improve your energy efficiency
  • Save your time and improve the organization
  • Increases the reliability of your equipment
  • ISO 50001:2011, Energy management systems compliant.
  • DescriptionCAL-EDGE-0
    ProtocolMODBUS RTU, MODBUS TCP/IP, ADS, OPC UA, Database queries
    Interfaces1x 10/100 Ethernet adapter
    Analog Inputs 4-20mAx
    RS 485Standard: 1x
    Min logging Interval1 sec (configurable)
    Data StorageeMMC 8GB, optional SSD
    256GB
    Operating Range0 – 50 C (32 F – 131 F)
    Antenna interfaceStandard SMA interface-antenna included
    SizeH 30 x W 110 x L 130 mm H 1.18 x W 4.33 x L 5.12 Inches/td>
    Weight511 g / 1,13 lb
    MaterialsEnclosure: Aluminium
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    LEAK DETECTOR
    (comes with software)

    Ultrasonic microphone for Android smartphones with an intuitive management overview. This includes automatic calculations of your yearly costs depending on leaks found. Microphone is optimized to sensitivity and comes with built-in mechanisms to filter out other noise insine the factory.

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    Benefits & Features :

  • Fast Leak Detection
  • Immediate Flow and Cost estimation
  • CALMS Leak Management System Synchronization
  • FFT Graphical Leak detection
  • Data Export option (csv)
  • Save energy costs on Leaks, Inappropriate uses & artificial demand
  • ISO 11011, Compressed Air Assessment compliant
  • How to use:

    Connect ULD sensor to your Android smartphone or tablet, and it will immediately be recognized as a new input. Then, connect headphones of your choice so the application will recognize the setup as complete. Next step is to login to CALMS web service and sync data to start doing Leak Management.

    DescriptionCalms ULD
    SensorMEMS high sensitivity ultrasonic acoustic sensor
    CPUIntegrated micro-controller 32 bit
    TypeDigital, with high-quality low noise analog pre-amplification
    Sampling Rate190 samples/second
    Frequency Range96 kHz
    Resolution16 bit
    CommunicationUSB 2.0
    SoftwareULD for Android ver.6 or higher with USB OTG
    DescriptionCalms ULD
    Operating Range0 – 45 C
    Power SupplyUSB 5Vdc
    SizeL 130 mm x W 18 mm
    Weight120 g
    MaterialsEnclosure: ALU, Cable Entry ABS plastic, EPDM rubber
    Scope of SupplyULD detector, holder, USB cable Type C or B, Bluetooth Headphones
    EMCEC 2004/108/CE, 2006/95/CE
    EC 2004/108/CE, 2006/95/CEIP54